Air Amplifiers
Point-of-Use Air Solutions
Maximator® air amplifiers are designed to boost plant air pressure or increase the supply air pressure at work stations and pneumatically operated machinery when the available working pressure is insufficient. Air operated tools become more efficient when coupled with air amplifiers. These amplifiers are capable of generating pressures from 30 psi to 4,350 psi.

Air amplifiers do not need electrical power, since they use the same compressed air source for both driving and amplifying. This ensures quick installation and cost effective operation.

Air amplifiers can be controlled to automatically stop once the desired end pressure has been reached. The amplifier will restart when a drop of only 1% from the stall pressure has been detected.

Single stage – single acting and single stage – double acting air amplifiers are available to satisfy most pressure and flow demands. Amplifiers are ideal for intermittent pressure requirements.

MAXPRO offers complete turn-key systems for easy installation. In addition, technical application and service support is available for all air amplifiers and turn-key systems.

Features

  • Air pressures from 30 psi to 4,350 psi
  • Compact, lightweight design
  • Easy to install and operate
  • Single or double acting
  • No electrical power required
  • “Stall” at target pressure, automatic restart after a drop of only 1% from target pressure
  • PTFE SEALS
  • Unregulated pilot air port for easy restart and better control on all DLA, SPLV2 and GPLV2 models (1/8" FNPT)
  • Standard and custom application designed systems

Applications

  • Boost insufficient shop air or supply air
  • Work benches and equipment with limited space
  • High pressure air cleaning of weld areas
  • Drive pneumatic cylinders
  • Improve efficiency of pneumatic tools and machinery
  • Boost air for part removal, valve gates and/or automation equipment for injection molding

How an Air Amplifier works

 

Air Amplifiers are intended for use in boosting existing plant air to higher pressures. Each amplifier has a spool valve that acts like a 4-way directional control valve. Plant air is supplied to this spool valve which automatically cycles back and forth. The plant air that is fed into the spool valve is alternately directed, as the spool cycles, to the main air drive piston in the air drive cylinder. This causes the piston to cycle back and forth in the amplifier.

 

There is also a high pressure section where the air that is to be pressurized is supplied. The air flows into the amplifier pressure chamber, through the inlet check valve(s), on the suction stroke and is pressed out of the chamber, through the outlet check valve(s), on the discharge stroke. The reciprocating movement of the air drive section, connected directly to the high pressure section, creates a positive displacement of air through the inlet and outlet check valves.

 

There are single and double acting models available. The single acting amplifiers displace air once per full cycle. The double acting amplifiers displace air every stroke, or twice per full cycle, providing higher and more constant flows.

 

These amplifiers can be installed in any position, but vertical mounting is best for longest seal life.

 

All connections to the amplifier must be run with equal to, or greater than, the connection size in the amplifier.

 

NOTE:The air to the amplifier should be filtered to between 5µ and 40µ and have a dew point between 0°F and 50°F. Very moist air can wash out the seal lubricant and very dry air may require a lubricator.

 

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Click Here For Overall Dimensions.

 


Product Lines

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2:1 Ratio Single Stage – Double Acting

For applications demanding a high flow rate as well as increased air pressure, MAXPRO offers a variety of 2:1 ratio single stage – double acting air amplifiers to meet your flow demands. These 2:1 units include the BPLV2, MPLV2, SPLV2and GPLV2. These air amplifiers are a safe and efficient solution to insufficient air pressures at work stations. The GPLV2 can deliver twice the amount of supply pressure, up to 300 psi, with flow rates up to 125 SCFM.

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GPLV2 Single Stage – Double Acting Air Amplifier

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Multiple Ratio Single Stage – Double Acting

For applications demanding a high flow rate as well as increased air pressure, MAXPRO offers multiple ratio single stage – double acting air amplifiers. Double acting models include the DLA5 and DLA15. These air amplifiers are a safe and efficient solution to insufficient air pressures at work stations up to 4,350 psi.

MAXPRO offers three air amplifier models in a single stage – single acting configuration. Single acting models include the DLA 5-1, DLA 15-1 and DLA 30-1. These units provide high pressure air amplification, up to 4,350 psi. MAXPRO air amplifiers are compact and lightweight for easy installation and operation.

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DLA5 Single Stage – Double Acting Air Amplifier

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2:1 Ratio Air Amplifier Systems

MAXPRO Air Amplifier Systems are ideal for turn-key installation at work stations or machine centers to boost plant air pressure for tools or operation of pneumatic clamps, cylinders and other equipment. These systems provide short-term highflow air or constant flow with reserve, at a constant regulated output pressure. Storage tank is per A.S.M.E. Code and CRN (Canada) and comes with a safety relief valve, drain valve and pressure gauge.


Each 200 psi and 250 psi system is also equipped with an inlet air filter and outlet pressure regulator with gauge, all mounted on a common base. The 500 psi and 600 psi systems are equipped with an inlet air filter and inlet air pressure regulator with gauge. High pressure outlet regulator with gauge is available as an option (Add “-R” for a 1/4" FNPT regulator or “-1/2 R” for a 1/2" FNPT high flow regulator to system catalog number). MAXPRO Air Amplifier Systems are available in a number of arrangements and custom designed units are also available to suit your specific flow and pressure requirements. Please consult factory.

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AS-BPLV2-1G Air Amplifier System

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Multiple Ratio Air Amplifier Systems

MAXPRO Air Amplifier Systems are ideal for turn-key installation at work stations or machine centers to boost plant air pressure for tools or operation of pneumatic clamps, cylinders and other equipment. These systems provide short-term highflow air or constant flow with reserve, at a constant regulated output pressure. Storage tank is per A.S.M.E. Code and CRN (Canada) and comes with a safety relief valve, drain valve and pressure gauge.


Each 200 psi and 250 psi system is also equipped with an inlet air filter and outlet pressure regulator with gauge, all mounted on a common base. The 500 psi and 600 psi systems are equipped with an inlet air filter and inlet air pressure regulator with gauge. High pressure outlet regulator with gauge is available as an option (Add “-R” for a 1/4" FNPT regulator or “-1/2 R” for a 1/2" FNPT high flow regulator to system catalog number). MAXPRO Air Amplifier Systems are available in a number of arrangements and custom designed units are also available to suit your specific flow and pressure requirements. Please consult factory.

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AS-DLA5-15G-R Multiple Ratio Air Amplifier System

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Custom Air Amplifier Systems

MAXPRO custom air amplifier systems are designed to suit your specific flow and pressure requirements. As with all custom MAXPRO systems, the design may incorporate a number of options unique to your application. Specifications may include overall size, inlet or outlet size, air amplifier type, tank size and psi rating. Custom systems are capable of generating pressures from 30 psi to 4,350 psi.

MAXPRO custom air amplifier systems are ideal for boosting pressure to pneumatic tools, clamps and cylinders. These systems will also maintain elevated pressures to machinery and test equipment, and provide high pressure air for robotics and injection molding. Please consult factory.

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Dual Air Amplifier System

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Amplifier System Accessories

All MAXPRO air amplifiers are available with an optional air control unit – ACP (except for the BPLV2 and MPLV2 which use a – ACM). This package is shown below and consists of an air filter, regulator with gauge, shut-off valve and necessary fittings and hose for plumbing the unregulated pilot port on all DLA,SPLV2 and GPLV2 models.


MAXPRO offers a wide variety of other accessories to assist the installation of your Air Amplifier, such as strainers, filters, receiver/tanks, gauges, valves and fittings.

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Amplifier System Air Control Package

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